:  Jul 21, 2004



. Install the engine.
  Install the lifting chains.
  Raise the engine.
  Clean the component mating faces.
  Clean the locating dowels.

. Carefully lower the engine until approximately 35mm above engine mounts.

. Install the engine front mount bracket.
  Tighten the bolts to 45 Nm (33 lb.ft).
  Connect the engine ground cable and tighten the bolt to 25 Nm (18 lb.ft).

. Clean the component mating faces.

. Install the starter motor.
  Tighten the bolts to 45 Nm (33 lb.ft).

. Connect the electrical connectors.
  Tighten the starter motor nut to 10 Nm (7 lb.ft).

. Secure the brake hose to the upper arm.
  Tighten the bolt to 23 Nm (17 lb.ft).

. Connect the upper arm and wheel knuckle.
  Install a new nut and tighten to 70 Nm (52 lb.ft).

. Secure the stabilizer bar link.
  Tighten the nut to 115 Nm (85 lb.ft).

. Connect the height sensor link arm.

. With assistance align the engine to the transmission and engine mounts.
  Install the transmission retaining bolts.
  Tighten the bolts to 45 Nm (33 lb.ft).
  Tighten the engine mount nuts to 90 Nm (66 lb.ft).

. Install the transmission heat shield.

. Disconnect the lifting chains.

. Remove the special tools.
  Remove the lifting brackets.

. Position the EGR valve to the EGR pipe, fit the bolts and tighten to 25 Nm (18 lb.ft).
  Install and align new gasket.

. Install the upper suspension arm and brake line heat shields.
  Install the bolts and tighten to 10 Nm (7 lb.ft).
  Tighten the nuts to 10 Nm (7 lb.ft).

. Connect the fuel line to the fuel rail.
  Clean the component mating faces.
  Secure with the clips.

. Connect the engine wiring harness.
  Connect the ground cable.
  Connect the electrical connectors.
  Install the cassette.

. Connect the evaporative emission hose to the intake manifold.

. Connect the battery positive cable to the BJB.
  Tighten the bolt to 10 Nm (7 lb.ft).

. Attach the flexplate to the torque converter.
  Rotate the crankshaft to access the retaining bolts.
  Tighten the bolts evenly and progressively in 2 stages.
  Tighten the bolts to 15 Nm (11 lb ft).
  Tighten the bolts to 110 Nm (81 lb.ft).
  Install the grommet.

. Install the transmission cooler pipes.
  Clean the component mating faces.
  Install new O-ring seals.
  Install the clamp.
  Tighten the bolt to 25 Nm (18 lb.ft).

. Install the A/C compressor assembly.
  Tighten the bolts to 25 Nm (18 lb.ft).

. Install the power steering pump.
  Tighten the bolts to 25 Nm (18 lb.ft).

. Install the differential extension.
  Clean the component mating faces.
  Install a new O-ring seal.
  Tighten the bolts to 45 Nm (33 lb.ft).

. Install the RH halfshaft.

. Connect and secure the coolant hoses.

. Install the radiator.

. Install the exhaust system.

. Install the fender splash shields.

. Install the accessory drive belt tensioner.
  Tighten the bolt to 45 Nm (33 lb.ft).

. Install the accessory drive belt.

. Install the air cleaner assembly.

. Install the auxiliary battery tray.

. Install the battery tray.

. Align the engine oil cooler to the fitted position.
  Tighten the Allen bolt to 60 Nm (44 lb.ft).

. Fill the engine with oil.

. With assistance install and align the hood.
  Tighten the bolts to 25 Nm (18 lb.ft).
  Secure the hood in the service position.

. Connect the heated washer jet hose and wiring harness.
  Connect the heated windshield electrical connectors.
  Connect washer jet hose.
  Secure the clips.

. Install the under hood pad.
  Carefully secure the clips.

. Lower the hood and check for alignment.
  Connect the hood support struts.

. Connect the battery ground cable.